Modeling concrete deposition via 3D printing using reproducing kernel particle method

The quality and geometry conformity of 3D concrete printing are the two major concerns facing autonomous construction. To investigate the geometry of printed concrete and optimize the printing strategy, the reproducing kernel particle method (RKPM) was developed and implemented for the first time to describe the flow of fresh concrete and simulate the process of 3D printing. The proposed novel numerical simulation method is associated with a Bingham constitutive model, which was determined by a rotational rheometer. Physical slump tests were performed at various resting times to investigate the time-dependent behavior of concrete. An experimental parametric study of the geometry of a single-layer printed concrete was also conducted at various printing speeds and nozzle heights. Multi-layer printing cases were performed to investigate the cross-sectional deformation over the printed layers. The simulated values of slump over time compared well with the experimental measurements. As such, the proposed RKPM ability to capture time-dependent concrete behavior has been validated. The simulations based on the initially verified RKPM method can yield precise geometry predictions of a single- and multi-layer printed concrete, proving a wide range of application scenarios of the novel RKPM modeling approach.

© This manuscript version is made available under the CC-BY-NC-ND 4.0 license https://creativecommons.org/licenses/by-nc-nd/4.0/

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Work Title Modeling concrete deposition via 3D printing using reproducing kernel particle method
Access
Open Access
Creators
  1. Hanbin Cheng
  2. Aleksandra Radlińska
  3. Michael Hillman
  4. Feihong Liu
  5. Jiarui Wang
Keyword
  1. 3D printed concrete
  2. Reproducing kernel particle
  3. Rheology
  4. Slump test
  5. Layer deformation
License CC BY-NC-ND 4.0 (Attribution-NonCommercial-NoDerivatives)
Work Type Article
Publisher
  1. Cement and Concrete Research
Publication Date May 4, 2024
Publisher Identifier (DOI)
  1. https://doi.org/10.1016/j.cemconres.2024.107526
Deposited February 03, 2025

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Version 1
published

  • Created
  • Added MEGA_Manuscript-03-242024__CLEAN_.docx
  • Added Creator Hanbin Cheng
  • Added Creator Aleksandra Radlińska
  • Added Creator Michael Hillman
  • Added Creator Feihong Liu
  • Added Creator Jiarui Wang
  • Published
  • Updated
  • Updated Keyword, Publication Date Show Changes
    Keyword
    • 3D printed concrete, Reproducing kernel particle, Rheology, Slump test, Layer deformation
    Publication Date
    • 2024-07-01
    • 2024-05-04